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1. Advantages
- Long life, saving investment costs;
- Very fast curing/setting time of only about 30 seconds;
- Low service and production interruption time saves time and money;
- Completely seamless with no joints;
- Excellent adhesion to most types of surfaces – concrete, steel, aluminum, wood, composites, etc.
- Good chemical resistance;
- Very high heat and humidity resistance;
- Good abrasion and impact resistance;
- Absolute waterproofing;
- Odorless;
- 100% solids, free of volatile organic compounds (VOCs);
- Safe for humans;
- No reinforcement is required in the transition zone;
- It can be used without primer in some applications (especially steel)
2. Applications Areas
- Large-scale protection for foundations and floors of buildings, industries, and production areas;
- Protection of foundations and floors in high-impact areas such as car parks, etc.;
- Protection of foundations and floors for structures subject to abrasion and light chemical corrosion;
- Bridges and roads, traffic parking lots, road tunnels;
- Protection of structural steel and steel pipes
3. Packaging
- Standard 410L set, NEWTECOAT PUS-200-A 210kg and NEWTECOAT PUS-200-B 200kg.
- Other sizes can be supplied upon request.
4. Application Properties
| Mixing ratio component A to component B | 1: 1 (by volume) |
| Material consumption [kg/m²/mm.] | 1.2 Kg/m² at 1 mm thickness – 1.8 Kg/m² at 1.5 mm thickness |
| Recommended thickness [mm.] | 1.2 – 2.0 (waterproofing, corrosion resistance) ≥ 2 mm (abrasion resistance) |
| Gel time at 24°C [seconds.] | ≤ 30 |
| Tack-free time at 24°C [seconds.] | 60 – 90 (depends on environmental temperature and substrate) |
| Maximum recoat time [hours.] | 12 |
| Hardening and load bearing after [hours.] | Foot traffic: 8; Factory: 16; Chemicals: 24 |
| Temperature range for application (environment) [°C.] | 0 – +45 |
| Temperature range for application (substrate) [°C.] | 0 – +45 |
| Material temperature (pre-conditioning) [°C.] | 25 – 30 |
| Material temperature (spraying) [°C.] | 60 – 80 |
| Maximum relative air humidity for application [%.] | 80 – 85 |
| Observe the dew point limit | Minimum 3K > DP (dew point) |
5. Colors
- Base colors: Grey/blue/black/white…
- The manufacturer can supply the product in custom or custom colors (mixed to match any RAL number), but this may take additional time and cost.
- Please contact your local distributor for information on available product colors.
6. Preserving
- Part A should be tightly closed and stored indoors, in a well-ventilated area, under optimum temperature conditions (20-25°C).
- Storage at low temperatures (below 10°C) is not recommended as this may lead to crystallization: The material must be protected from frost.
- Under no circumstances should it be heated above 80°C.
- Storage at temperatures above 50°C is not recommended as this may promote the formation of insoluble solids and also increase viscosity over extended storage periods.
- Under recommended storage conditions and in properly closed containers, the components have a specified storage time of 12 months. If a component is opened and partially used, it should be stored in nitrogen or air-dried and resealed or filled into a smaller container.
7. Technical Specifications
| Chemical composition base | Component A: Isocyanate Component B: Polyol; |
|
| Volatile Organic Compounds (VOC) [%]: | DIN EN ISO 11890-1 / ASTM D-1259 | 0 |
| Solid Content [%]: | DIN EN 827 / ASTM D-2697 | 100 |
| Abrasion Resistance [mg]: | ASTM D4060 |
Maximum 165 (CS 10/1000/1000)
|
| Density [g/cm³] @ 25°C: | DIN EN ISO 2811-2 / ASTM D-1217 | Component A: 1.09 – 1.15 Component B: 0.99 – 1.1 |
| Tensile Strength [MPa]: |
ISO 527-2
|
≥ 10 |
| Elongation at Break [%]: | ≥ 80 | |
| Hardness [Shore D]: | ASTM D2240 | ≥ 50 (7 days / 23°C / 50% r.h) |
| Tear Strength [kN/m]: | ASTM 624 / TCVN 1597-1:2006 | ≥ 65 |
| Adhesion Strength on M30 Concrete [MPa]: | ASTM D7234 |
≥ 1.5 (or delamination of concrete)
|
| Adhesion Strength on Steel [MPa]: | ASTM D4541 | 3 |
| Impact Resistance: | ASTM D4508 | No cracks or peeling |
| Effect of Contact Materials on Drinking Water AS/NZS 4020:2018: | Safe for contact | |
| Heat Resistance [°C]: | -45 to 135 | |
| Crack Bridging Ability [mm]: | BS EN 14891 | ≥ 0.5 |
8. Chemical Resistance
Each formulation of specialty Polyurethane products has varying degrees of resistance to specific chemicals. NEWTECOAT PUS-200 materials are resistant to a wide range of chemicals. The following information and technical data are representative or typical only and are not intended for specification purposes. Please contact your NEWTEC technical representative and distributor for specific advice on chemical resistance before applying these products.
| Ammonium hydroxide (20%) | R |
| Ammonium hydroxide (50%) | RC |
| Saturated alkali | R |
| Potassium hydroxide (20%) | RC |
| Seawater | R |
| Wastewater | R |
| Water (machine) @ 80°C | R |
- R – durable, resistant
- RC – Slight surface change, fading but no effect on hardness
9. Material Application
- Surface Preparation
- Primer
- Number of coats
- Topcoat
10. Construction Instructions
- Introduction
– A specialized polyurethane-based paint designed for applications through a high-pressure, multi-component, heated reactor spray equipment capable of delivering separate components A and B at the spray gun at a minimum spray pressure of 2000 psi and a material temperature of 60-80°C (depending on the geographical location). The Graco multi-component reactor – USA is the first choice and a mechanical blow-off gun (air blow-off gun recommended) is often used.
– If there is any change in color or consistency of the material, the spray equipment must be shut down immediately and the problem must be corrected.
– Filters must be checked periodically to determine material blockage.
- Application Temperature
– The minimum recommended material and substrate temperature is 10°C. The maximum recommended substrate temperature is 50°C.
– The temperature range may be wider but please consult your technical representative for specific advice.
- Setting time and repainting time
– Intact paint layers or paint layers that have dried after 24 hours should be lightly sanded to remove the top oxidation layer and cleaned completely before applying the next coat. Please consult your NewTec technical representative for more detailed advice on handling the old and new paint joints.
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